| |
Work List |
Jobs |
Tick |
Notes |
| 1 |
Double skin front turrets |
|
|
|
| 2 |
Double skin NS engine mounting bracket |
|
|
|
| 3 |
Weld seams around suspension mounting points only |
|
|
|
| 4 |
Fit roll cage |
|
|
|
| 5 |
Fit washers to the front suspension subframe - to make obsolete the oval hole
to right hand side & reinforce rear mounting point - check castor first to
establish where the hole centre should be to the same to eliminate the original
assembly manufacture tolerance errors |
|
|
|
| 6 |
Leave hole on NS below engine mount |
|
|
|
| 7 |
Reinforce rear suspension pickup points - fit threaded tube through the rail
for the rear upper link (M10 x 1.25 |
|
|
|
| 8 |
Under tunnel reinforcement plate to weld edges |
|
|
|
| 9 |
Extra plate to front sub frame mounts particularly front into the chassis
leg. |
|
|
|
| 10 |
Plate around front sub frame rear bolt hole |
|
|
|
| 11 |
Fit seat mountings (rails only) - check positioning & Fit crutch strap
mounting point nuts and reinforcement plates 75x75mm x 1.2mm thick with the nuts
centred across the plate - BTR staff to mark positions - centred between the seat
frame bracket mounting holes. Fit seat belt eye mounting points to the transmission
tunnel |
|
|
|
| 12 |
Remove jack holder bracket Fit jack mounting bracket to suit the new specification
jack - RHS floor |
|
|
|
| 13 |
Remove surplus studs in general |
|
|
|
| 14 |
Weld hole to rear wheel arches |
|
|
|
| 15 |
Fit spare wheel carrier tubes - to boot area fit retainers to spare
wheel retaining strap - 2 wheels |
|
|
|
| 17 |
Fill holes to std front brake hoses |
|
|
|
| 18 |
Fill floor pan holes to interior - steel disc welded to position |
|
|
|
| 19 |
Fill floor pan holes to boot area |
|
|
|
| 20 |
Inspection to shell overall and rectification to seams as required |
|
|
|
| 21 |
Remove sound deadening complete |
|
|
|
| 22 |
Sump guard mounting bracket weldnuts to install |
|
|
|
| 23 |
Rear cross member reinforcement gussets |
|
|
|
| 24 |
Earth points - fit Wurth weld nuts |
|
|
|
| 25 |
Mud flap points fit weld nuts as required |
|
|
|
| 26 |
Centre mud flap mounting points - fit weld nuts |
|
|
|
| 27 |
Weldnuts to arch liner panel mountings to replace plastic clips |
|
|
|
| 28 |
Seat belt mounting points (min 75x75mm x 1.2mm reinforcement plates required) |
|
|
|
| 29 |
Floor guard retaining (Wurth) weld nuts to fit |
|
|
|
| 30 |
Make and fit reinforcement plates to front panel around the production bonnet
height adjust rubber point. Fit UNF half nut to retain the bonnet pin to the underside
of the same plate, centred on the bonnet adjust rubber fitting point hole |
|
|
|
| 31 |
Replace plastic sill retaining clips to sill underside with M5 Wurth weld
nuts |
|
|
|
| 32 |
Fit weld nuts to the interior floor pan to retain co-drivers footplate panel
and drivers floor guard |
|
|
|
| 33 |
Remove standard front and rear brake flexible hose support brackets entirely |
|
|
|
| 34 |
Remove seat belt mountings from the rear wheel arches |
|
|
|
| 35 |
Remove seat belt mounting from the floor pan under rear seat area |
|
|
|
| 36 |
Captive fasteners to ACD box cover & res; cover to fit |
|
|
|
| 37 |
Confidential |
|
|
|
| 38 |
Confidential |
|
|
|
| 39 |
Confidential |
|
|
|
| 40 |
Confidential |
|
|
|
| 41 |
Remove door SIP bars |
|
|
|
| 42 |
Confidential |
|
|
|
| 43 |
Blank Ariel hole - production radio @ A pillar top - drivers side |
|
|
|
| 44 |
Confidential |
|
|
|
| 45 |
Drill extinguisher mounting bracket holes |
|
|
|
| 46 |
Fit sill jacking point tubes & reinforcements |
|
|
|
| |
|
|
|
|
