FTO Service UK
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FTO small medium large medium large exceptional
KM
1000 20000 40000 60000 80000 100000
Miles
625 12000 24000 36000 48000 60000
Place the car to axle stands, and remove the road wheels X X X X X X
Inspect V belts for cracks, fraying, wear X X X X X  
Replacet V belts           X
Check HT condition     X   X  
Check air hose condition and clip security     X   X  
Cambelt - replace           X
Check and inspect crankcase emission control system     X   X  
Replace spark plugs - front bank           X
Replace spark plugs - rear bank           X
Check cooling system rad; & hose cond: & clip security     X   X  
Check coolant level X X   X   X
Check antifreeze strength - 30% min   X X X X X
Replace coolant / antifreeze     X   X  
Replace engine oil   X X X X X
Replace engine oil filter   X X X X X
Check air filter element condition and clean   X   X   X
Replace air filter element     X   X  
Check engine idle speed - 700-750rpm X X X X X X
Check crackcase ventilation hoses     X   X  
Check the clutch fluid level X X X X X X
Replace the clutch fluid           X
Check the clutch free play X X X X X X
Check the gearlinkage free play X X X X X X
Transmission - check oil level   X   X   X
Transmission - replace oil fiter     X   X  
Transmission - replace oil     X   X  
Check exhaust system & mounting rubber condition X X X X X X
Check exhaust system for leakage X X X X X X
Check brake flexible hose condition & security X X X X X X
Check brake hardline pipe condition & security X   X   X  
Check front brake pad condition min thickness - 2mm X X X X X X
Check front brake disc condition min thickness - 22.4mm X X X X X X
If replacing front discs max runout = 0.06mm            
Check front brake caliper slides smoothly     X   X  
Check front brake caliper dirt seal condition     X   X  
Check rear brake pad condition min thickness - 2mm X X X X X X
Check rear brake disc condition min thickness - 8.4mm X X X X X X
If replacing rear discs max runout = 0.04mm            
Check rear brake caliper slides smoothly     X   X  
Check rear brake caliper dirt seal condition     X   X  
Check the brake fluid reservoir level X X   X    
Replace the brake fluid (DOT 3 or DOT 4)     X   X  
Check brake system efficiency and stopping squarely X X X X X X
Check brake pedal free play (in the range 3 to 8mm) X X X X X X
Check / adjust handbrake lever free play X X X X X X
Check the battery electrolyte level X X X X X X
Replace the fuel filter           X
Check the suspension for damage X X X X X X
Check condition to anti roll bar main mount bushes X X X X X X
Check condition to anti roll bar drop links F & R X X X X X X
Check condition to ball joint rubber boots X X X X X X
Check condition to driveshaft gaiters & clips X X X X X X
Check front wheel bearings for excessive play X X X X X X
Spanner check the suspension mounting bolts X X X X X X
Check toe angle - 0 deg (min) 0.15' (max) toe out X X X X X X
             
Check steering rack & joint condition     X   X  
Check steering rack free play X X X X X X
Check power steering hose condition     X   X  
             
Check condition to fuel hoses & mounting security     X   X  
             
Check overall body condition   X X X X X
Lubricate door hinges and locks   X X X X X
Inspect trim for damage, missing parts etc   X X X X X
Road test X X X X X X
             
Check engine performance and smoth running            
Check steering not pulling and neutral            
Check brake operation            
Check for rattles            
Check the clutch overall operation            

 

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